The high availability of our conveyor equipment is a basic requirement when you are productive seven days a week and during three shifts a day.

INTRALOGISTICS CONVEYORS

With the slogan „Global Excellence for Intralogistics“, BREMA meets the demands with respect to quality, reliability and maintenance-friendliness in our modules and solutions all over the world. All of these are aspects that ensure effi cient and cost-effective system operation.

GLOBAL EXCELLENCE FOR INTRALOGISTICS

Curve Conveyors..
Curve Conveyors..

Robust and Reliable – BREMA belt curve conveyors

BREMA Belt Curve Conveyors are put to the acid test with respect to performance and reliability all around the globe in pick-up zones or processing returns of distribution centres. The holistic construction concept of the BREMA belt curve conveyors provides the best-in-class values in terms of energy consumption, smoothness in running and maintenance-friendliness. The results are particularly low life cycle costs and a high level of efficiency.

BREMA Belt Curve Conveyors provide the following benefits

  • Best-in-class in performance, reliability, energy consumption and maintenance-friendliness
  • Robust construction with low self-weight
  • Optimised in terms of weight, space and installation
  • Ease of integration in new and existing handling systems
  • Patented belt guiding system and conical drums for maximum reliability and smoothness in running
  • Low-tension conveyor belt drive across the entire width of the belt enables extremely long times of deployment

Performance data* of BREMA Belt Curve Conveyors

Conveyor speed (CL) up to 3 m/s up to 600 FPM 
Weiht load up to 65 kg/m up to 44 lbs/ft
Centre radius up to 2,500 mm up to 98"
Nominal widths up to 1,600 mm up to 63"
Conveyor Angle up to 180° up to 180°
Roller-Curve Conveyor-.
Roller-Curve Conveyor-.

Flexible and economical solution for connecting workplaces in the pick-up and return lines

BREMA roller curve conveyors are deployed where, for example, there is connection to a workplace after discharge at an angle of 30° or 45°. Depending on the characteristics of the goods being conveyed, BREMA roller curve conveyors provide a flexible and economical solution for curve transport in pick-up and return lines.

BREMA Roller Curve Conveyors with a motor roller drive provide the following benefits

  • Standardised, economical solution
  • Compact / flat design and construction
  • Driven via motorised rollers (24V technology)
  • Only low installed electric power is necessary
  • Low wear and tear and maintenance-friendly
  • Extremely low-noise operation
  • Subsequent adjustments can be made easily and quickly

Performance data of Roller Curves with a motorised roller drive

Conveyor speed up to 1.5 m/s up to 300 FPM
Weight load up to 50 kg/m up to 34 lbs/ft
Nominal width up to 700 mm up to 28"
Roller motor 24V 24V
Continuous Vertical Conveying-
Continuous Vertical Conveying-

Two functions, one conveyor, full speed...

Helix curves are used in conveyor systems when besides transport over a curve, there is also a difference in height that needs to be overcome. Thanks to the holistic construction concept, BREMA Helix Belt Conveyors combine performance and reliability. In addition, the effective space requirement of the conveyor belt in the system layout reduces and the entire handling right up to belt replacement is highly simplified.

BREMA Helix Belt Conveyors provide the following benefits

  • Extremely high values of throughput
  • Less controlling effort and no advance cyclic operation
  • Patented belt guiding system and conical drums for maximum reliability and smoothness in running
  • Low-tension conveyor belt drive across the entire width of the belt enables extremely long times of deployment
  • Optimised in terms of weight, space and installation
  • Very low noise levels compared to conveyors with chain drives

Performance data of BREMA Helix Belt Conveyors

Conveyor Speed up to 4 m/s up to 800 FBM
Weight load up to 160 kg up to 350 lb
Middle radii up to 1,500 mm up to 60"
Nominal width up to 1,500 mm up to 60"
Conveyor angle up to 180° up to 180°
Elevation at the inner radius up to 18° up to 18°
Horizontal Conveyor-
Horizontal Conveyor-

High conveying speeds of cardboard boxes and bins with exemplary running smoothness

BREMA standard Belt Conveyors are deployed in merging lines as well as in dispatch and return zones of E-Commerce applications for transporting cardboard boxes or bins. They are also characterised by high conveyor speeds based on smooth running and low wear and tear during operation. You can implement extremely powerful belt conveyor systems by using conveyor systems of up to 30,000 mm as well as by applying options such as conveyor gates or kink points for overcoming differences in height.

BREMA Belt Conveyors provide the following benefits

  • Low noise development even at high speeds of conveyance
  • Particularly gentle product handling with sensitive goods for transport
  • No slippage between the goods being conveyed and the transport level
  • Adaptation is exact to the millimetre in the running of the system 
  • Modular design comprising standardised assemblies and therefore a high level of flexibility for subsequent adaptations
  • Low maintenance
  • Drive pulley with wear-proof friction cover

Performance data of BREMA Belt Conveyor for E-Commerce applications

Conveyor speed up to 2.0 m/s up to 400 FPM
Weight load up to 50 kg/m up to 34 lbs/ft
Nominal width up to 1,000 mm up to 40"
Conveyor length up to 30,000 mm up to 1,180"

 

Mergin Coveying Lines-
Mergin Coveying Lines-

Merging multiple infeed lines with a high level of throughput

When it comes to merging two or three conveyor lines with a high level of throughput then the BREMA Mega Merge is the ideal choice. With upstream timing belts and driven side guides, the Mega Merge guarantees that streams of cardboard boxes or bins are merged into one line without any collisions according to the zipper principle. Avoid logistical bottlenecks by deploying this rugged high-performance module.

The BREMA Mega Merge provides the following benefits

  • Complete standard solutions including timing for ease of integration in existing systems
  • Wide range of conveyors for handling cardboard boxes, parcels and bins
  • Special belt guides on both sides enable high lateral forces
  • Reliable operation in 24/7 mode
  • Conveyor belt dischargers can be designed with the swivel feature as an option

Performance data* of the BREMA Mega Merge

Conveyor speed up to 2 m/s up to 400 FPM
Weight load up to 50 kg/m up to 32 lbs/ft
Nominal width up to 2,000 mm up to 79”

 

 

 

Throughput

Output collecting line with Timing 3-1 up to 6,000 pcs/h
Output collecting line with Timing 2-1 up to 4,000 pcs/h
Output collecting line for bunched operation up to 10,000 pcs/h
Merging/Distributing 35°/45°-
Merging/Distributing 35°/45°-

Reliable and accurate – Inserting or Diverting with BREMA modules

Whether it is a matter of inserting or diverting cardboard boxes or bins at an angle of 30° or 45°, Angled Belt Conveyors or Roller Quadrants from BREMA are the obvious choice. Roller conveyors or belt conveyors are deployed depending on the application and characteristics of the goods being transported. In terms of both timing and reversibility they demonstrate their reliability day after day under the most diverse conditions of use. In the process, the low-friction operation facilitates exemplary running smoothness, low power consumption and minimum wear and tear.

Angled Belt Conveyors/ Roller Quadrants from BREMA provide the following benefits

  • Reliable operation with exemplary running smoothness
  • High conveyor speeds even for reverse operation
  • Compact and rugged design and construction
  • Low-friction operation reduces the power consumption and keeps the wear to a minimum

Performance data* of BREMA Angled Belt Conveyors/ Roller Quadrants

Conveyor speed up to 3.0 m/s up to 600 FPM
Weight load up to 75 kg up to 165 lb
Conveyor angle 30°/ 45° 30°/ 45°
Nominal width up to 1,200 mm up to 48"
Swivel Whee Conveyor-
Swivel Whee Conveyor-

High outfeed and sorting performance with BREMA Roller Function Conveyor with central drive

With the help of the BREMA roller function conveyors with a central drive you can achieve very high sorting performance with solutions that are energy-efficient and can be configured in a flexible manner. In conjunction with destination tracks arranged on one side or both sides and upstream BREMA timing conveyors for gap formation, a complete sorting solution can be designed very quickly.

BREMA Roller Function Conveyors with a central drive provide the following benefits:

  • High sorting performance with a high degree of energy efficiency at the same time (e.g. 1 drive for 10 metres of conveyor route and seven outfeed stations)
  • Complete reversibility
  • Precise - and even subsequent - adaptation to the goods being conveyed is easily possible as and when desired
  • Uniformly high power transfer on the rollers
  • Extremely low-noise operation

Fields of Application:

  • Sorting lines in conveyor systems for cardboard boxes and containers
  • Packaging and pallet handling lines
  • Distribution centres of dealers, logistics, service providers and packing services
  • Dry zones of the food and pharmaceuticals industry
  • Printing and paper industry

Performance data of the roller function conveyor with central drive:

up to 6,000 pcs/h

Line splitting

up to 1.5 m/s

Conveyor speed

up to 50 kg/pcs

Weight load

up to 900 mm

Nominal widths

30°/ 45°/90°

Discharge angle

Timing Roller Conveyor-
Timing Roller Conveyor-

Roller Conveyors with motorized rollers drive - Flexible and efficient Timing Conveyor

BREMA roller conveyors are based on 24V technology and offer flexible and efficient options for solutions in timing of bins, cardboard boxes or suitable unit loads.

BREMAM Roller Conveyors provide the following benefits

  • Standardised, economical solution
  • Compact / flat design and construction
  • Only low installed electric power is necessary
  • Low wear and tear and maintenance-friendly
  • Extremely low-noise operation
  • Subsequent adjustments can be made both easily and quickly

Fields of Application

  • Distribution centres, logistics and parcel service providers
  • Sorting lines and outgoing/incoming Loops, packaging and palletting lines
  • Connectivity production lines, labelling, box closers, palleting systems etc.
  • Conveyor loads: roller suitable containers, trays and unit loads

Performance data of Roller Conveyors with a motorized roller drive

Timing capacity up to 1,400 pcs/h up to 1,400 pcs/h
Conveyor speed up to 1.5 m/s up to 300 FPM
Weight load up to 50 kg/m up to 34 lbs/ft
Nominal width up to 1,000 mm up to 40"
Roller motor 24V 24V
Aligning loads to one side-
Aligning loads to one side-

Align gently at full speed

In order to align goods being conveyed gently yet without the loss of speed in front of labelling devices, printers, cardboard box sealing devices or even optical reader stations, BREMA Alignment Conveyors are the ideal choice.

BREMA  Alignment Conveyor belts provide the following benefits

  • Gentle alignment without loss of speed
  • High speeds of transport with high level of energy efficiency at the same time
  • Almost maintenance-free operation
  • Extremely low-noise operation

Performance data of BREMA Alignment Conveyors

Conveyor speed up to 2 m/s up to 400 FPM
Load weight up to 50 kg/m up to 34 lbs/ft
Nominal width up to 800 mm up to 32"
Gravity Roller Conveyors-
Gravity Roller Conveyors-

Gravity Roller Conveyors - Save energy while conveying with the force of gravity

Roller Conveyors driven by the force of gravity form a significant supplement to the driven conveyor equipment with respect to their energy saving potential. Typical applications lie in fitting workplaces in the pick-up and dispatch zones or as storing and removing aids in rack aisles and loading zones. Gravity Roller Conveyors from BREMA are available as straight roller conveyors or curved roller conveyors.

BREMA Gravity Roller Conveyors provide the following benefits

  • Low investment costs
  • Environmentally-friendly, since there is no power consumption
  • Extremely low-maintenance
  • Long service life by using quality components
  • Less cost and effort for assembly
  • Low-noise operation

Performance data of BREMA Gravity Roller Conveyors

Load weight up to 50 kg/m up to 34 lbs/ft
Nominal widths up to 1,000 mm up to 40"

Performance data of BREMA Gravity Roller Curves

Load weight up to 50 kg/m up to 34 lbs/ft
Nominal widths up to 1,000 mm up to 40"
Nominal angle up to 180° up to 180°
Vertical Distribution Merge-
Vertical Distribution Merge-

Compact and powerful – Vertical line diverters for parcel handling systems

Wherever material flows in parcel distribution centres need to be split or merged horizontally in a constrained space, powerful vertical line diverters are used. The BREMA VertiSwitch® has been developed especially for this requirement. This complete diverter unit is characterised by its robust construction, modular design and the high level of dynamics of the switching movements.

The BREMA vertical diverters offer the following benefits

  • Compact design for minimum space requirement
  • Innovative design with minimal power consumption
  • Design with optimal weight, yet robust construction with a high degree of reliability
  • Extremely low-noise operation, even at high speeds
  • Very minimal maintenance required
  • It may be used optionally either as a diverter or as a merge unit

Performance data of the BREMA vertical diverters for parcel distribution centres

Switching time (up and down) 1,2 s (Dynamic)
1,8 s (Basic)
1,2 s (Dynamic)
1,8 s (Basic)
Conveyor speed up to 2 m/s up to 400 FPM
Dynamic weight of load up to 75 kg up to 165 lb
Nominal width 1,000 mm 40"
Conveyor Length 3,000 mm 118"
Vertical Conveying Lifting-
Vertical Conveying Lifting-

Vertical conveying of flight baggage with high acceleration

With a successful combination of high acceleration and high positioning accuracy, an example of where the BREMA vertical conveyor is being deployed is at check-in areas. At this stage itself, it is possible to undertake pre-sorting in multiple lines and at multiple levels. Its consistently modular design ensures standardised components and consequently a high degree of reliability and cost-effectiveness.

The Vertical Conveyors from BREMA offer the following benefits

  • It is possible to have very high values of acceleration
  • Positioning accuracy of a few millimetres
  • Low noise operation
  • Innovative lightweight construction
  • Low power consumption
  • Consistently modular and simple construction ensures economically attractive solutions

Performance data of BREMA Vertical Conveyors for baggage handling

up to 250 kg

Load capacity

up to 2.0 m/s

Conveyor speed

up to 3.0 m/s2

Acceleration

up to 1,000 mm

Width of conveyor

up to 1,600 mm

Length of conveyor

up to 12 m

Lifting height

Gravity Conveying-Chutes-
Gravity Conveying-Chutes-

Save energy while conveying with the force of gravity

The BREMA Safeglide® spiral chute is a fast, safe and cost-effective solution for transporting packaged goods gently in parcel distribution centres from one level to another. The spiral chutes are designed from multiple fibreglass-reinforced epoxy resin coated layers. The sliding surface consists of a special finish in which the finest stainless steel balls are embedded and give the surface excellent sliding properties and a particularly high resistance to wear and tear. The BREMA Safeglide® spiral chute can be combined with different guides and used as a dynamic buffer with safe and automatic gliding.

The Safeglide® spiral chute offers the following benefits

  • Safe and fast downward movement
  • Noise-damping and flame resistant composite material
  • Excellent gliding capability that remains unaffected even by unfavourable ambient conditions such as high atmospheric humidity
  • Low procurement costs and low maintenance cost/effort
  • No moving parts and no spare and wear parts
  • Low-cost repair

Performance data of reversible chutes for parcel distribution centres

Weight up to 60 kg/m up to 40 lbs/ft
Overall diameter 1,500 ... 3,120 mm 60" ... 122,8"
Nominal width 600 ... 1,475 mm 24" ... 59"
Mobile Vehicle Loader..
Mobile Vehicle Loader..

No loading bay or raised dock? No problem… Mobile Vehicle Loading and Unloading from SOVEX

When there is a defined requirement to load and unload goods without a raised dock, SOVEX Mobile Vehicle Loaders are compatible with a wide range of vehicle depths and profiles from containers, deep trailers and smaller collection vans. Fully portable around a Parcel site’s floor through hydraulic powered steering, they remove restrictive movability constraints. High performance multifunctional operation through hydraulic rams facilitating front boom height adjustment and the familiar extendable telescopic sections make this the foremost solution designed in the mobile vehicle loading market.

SOVEX Mobile Vehicle Loaders provide the following benefits

  • Compact closed footprint while maintaining vehicle penetration into the deepest vehicles
  • Industry leading portability with powered hydraulic steering
  • Fulfil different loading and unloading demands at multiple locations throughout a facility
  • Operator controlled hydraulic height adjustment on extendable telescopic sections
  • Fixed tail promotes simple  synergy with SOVEX Mobile Transport Conveyor module
  • Requires no additional support within a vehicle as all modules are fully counterbalanced
  • Reduces vehicle turnaround time by around 30 %
  • Minimises manual handling by up to 30 %
  • Designed with strategically located, front boom controls

Performance Data of the SOVEX Mobile Vehicle Loader

 
Extend / Retract Time 60 seconds from fully extended to fully retracted
Transportation Direction Loading and Unloading
Transportation Speed 30 m/min 98.42 ft/min
Load Capacity 50 kg/m 34 lb/ft
Belt Width 600 mm 1.96 ft
Total Length (Retracted) 6,590 … 8,590 mm 21.62 … 28.18 ft
Total Length (Extended) 10,390 … 16,390 mm 34.09 … 53.77 ft
Maximum Vehicle Penetration 6,030 … 12,030 mm   19.78 … 39.47 ft
Top of Belt Height (front) max. 2990 mm
min. -30 … 670 mm
max. 9.81 ft
min. -0.1 … 2.2 ft
Top of Belt Height (rear) 850 mm (fixed tail, power feeder at 21° decline)
Belt Vehicle Loaders-
Belt Vehicle Loaders-

Simple and cost effective - Gravity Vehicle Loading solutions from SOVEX

Roller Vehicle Loaders use gravity for product flow and thus require very little power to operate. Able to extend from a compact footprint into the deepest of trailers, this solution is common in ‘loading only’ areas of Parcel sites and proves highly cost effective. Blue-Chip companies requiring dependable outbound loading of loose and unpalletised goods have this model in situe at numerous hubs and distribution centres.

SOVEX Roller Vehicle Loaders provide the following benefits

  • Simple, energy efficient solution to loading goods of varied profiles
  • Cost effective synergy of telescopic vehicle loader and free running rollers
  • Greatly reduced running costs and power requirements
  • All booms fully retract into a compact footprint to provide clear access to front of machine
  • Designed with strategically located, front boom controls
  • Where increased speed is required, a greater incline can be added to the dock served

Performance Data of the SOVEX Roller Vehicle Loaders

 
Extend / Retract Time 60 seconds from fully extended to fully retracted
Transportation Speed Gravity
Transportation Direction Loading only
Load Capacity up to 50 kg/m 34 lb/ft
Closed Length 5,000 … 7,000 mm 16.4 … 22.9 ft
Extended Length 12,000 … 20,000 mm 39.3 … 65. 6 ft
Roller Width 600 / 800 / 1,000 mm 1.96 / 2.62 / 3.28 ft
Top of Roller Height min. 850 mm   min. 2.78ft
Roller Vehicle Loader-.
Roller Vehicle Loader-.

SOVEX Roller Vehicle Loaders – A simple yet fast, efficient and cost effective solution

SOVEX Roller Vehicle Loaders, installed in one position are ideal for loading vehicles with loose, unpalletised goods. Requiring little power and using gravity for product flow, they are a very cost effective solution popular in Parcel and Distribution.

SOVEX Roller Vehicle Loaders provide the following benefits

  • Simple, energy efficient solution to loading goods
  • Cost effective synergy of telescopic vehicle loader and free running rollers
  • Greatly reduced running costs and power requirements
  • All booms fully retract into a compact footprint to provide clear access to front of machine
  • Designed with strategically located, front boom controls

Fields of Application

  • Cost conscious outbound Parcel or Distribution areas/facilities
  • Specialising in loading vehicles with boxed goods and flat bottomed items, also capable of conveying loose loads, parcels and totes
  • Floor mounted solution serving a fixed dock
  • Where increased speed is required, a greater incline can be added to the dock served

Performance Data of the SOVEX Roller Vehicle Loaders

 
Extend/Retract Time 60 seconds from fully extended to fully retracted
Transportation Speed Gravity
Transportation Direction Loading Only
Load Capacity up to 50 kg/m 34 lb/ft
Closed Length from 5,000 ... 7,000 mm from 16.4 ... 22.9 ft
Extended Length from 12,000 ... 20,000 mm from 39.3 ... 65.6 ft
Roller Width 600 / 800 / 1,000 mm 1.96 / 2.62 / 3.28 ft
Top of Roller Height min. 850 mm min. 2.78 ft
 

Function Overview

References

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